Continuous sensors convert a physical variable (like distance, pressure, or temperature) into a proportional electrical signal. This signal typically follows a standard industrial scale:
Analog Signals: Usually 4-20mA or 0-10V. The 4-20mA standard is preferred in industrial plants because it is resistant to electrical noise and can detect a broken wire (0mA).
Digital Communication: Modern sensors use protocols like IO-Link, Modbus, or HART to send precise numerical values and diagnostic data to a controller.
| Feature | Discrete (Point) Sensor | Continuous Sensor |
| Output | Binary (On/Off) | Variable (e.g., 12.4mA) |
| Data Provided | Threshold reached | Exact real-time value |
| Example | Tank is full" | Tank is at 64.2%" |
| Complexity | Simple, low cost | Higher precision, requires scaling |